Certificate IV in Process Manufacturing - MSM40116
National Training Services Pty Ltd
Type of institution: Registered Training Organisation
Level: Vocational Education and Training (VET)
CRICOS:
The MSM40116 Certificate IV in Process Manufacturing provides the competencies required by advanced production workers who use a range of equipment and are involved in solving complex problems that require theoretical knowledge, combined with an understanding of operating procedures directly related to producing products.This qualification is typically used to develop employees performing a technical role that includes the ability to work independently and conduct technical problem solving according to the needs of the work required to produce products.This qualification is designed to develop employees who operate across more than one category within process manufacturing or other product conversion processes in manufacturing. Typical applications would be in chemical, hydrocarbons, refining, minerals processing, plastics, rubber, cablemaking, manufactured mineral products, and other areas as appropriate.Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive manufacturing. Qualification pathways from this qualification include MSM50316 Diploma of Production Management and MSS50312 Diploma of Competitive Systems and Practices.
Structure
- 26 units: 5 core
- 21 elective
Subjects
- Monitor and control work permits
- Provide coaching/mentoring in the workplace
- Use structured problem-solving tools
- Perform basic tests
- Pick and process order
- Assist in implementing a proactive maintenance strategy
- Identify and minimise environmental hazards
- Control the risks of falls
- Control minor incidents
- Operate remote production facilities
- Conduct hazard analysis
- Cut polymer materials
- Conduct and assess incident exercises
- Analyse refractory failures
- Diagnose production equipment problems
- Follow emergency response procedures
- Plan plant preparation and isolation
- Develop plant documentation
- Trial new process or product
- Follow WHS procedures
- Coordinate pipeline projects
- Implement and monitor environmentally sustainable work practices
- Sustain process improvements
- Solve colour problems
- Operate resin-glass depositor equipment
- Design and prepare models, moulds and dies
- Commission/recommission plant
- Contribute to WHS management system
- Undertake first response to fire incidents
- Sample and test materials and product
- Apply workplace context to own job
- Gas test atmospheres
- Apply statistics to operational processes
- Identify and apply process improvements
- Facilitate breakthrough improvements
- Identify faults in electronic control
- Work with others in a manufacturing, engineering or related environment
- Lay out and cut materials
- Organise and communicate information
- Perform inspection
- Transfer loads
- Use organisation computers or data systems
- Perform manual production assembly
- Use power tools/hand held operations
- Operate a forklift
- Manage plant shutdown and restart
- Process and record information
- Monitor process operations
- Produce basic engineering detail drawings
- Treat corrosion
- Undertake minor maintenance
- Use hand tools
- Participate in environmentally sustainable work practices
- Monitor process capability
- Use planning software systems in operations
- Mould chemical resistant and/or fire retardant fibre-composites
- Perform tasks to support production
- Perform production packaging
- Pack products or materials
- Ensure process improvements are sustained
- Develop incident containment tactics
- Coordinate permit process
- Trial a new die/tool
- Administer inventory procedures
- Identify equipment faults
- Coordinate incident response
- Set assembly stations
- Fabricate polymer products
- Facilitate and improve implementation of 5S
- Repair damaged fibre-composites structures
- Decommission plant
- Use improvement processes in team activities
- Trial a new, advanced or complex mould
- Set advanced or complex dies
- Facilitate a team
- Coordinate work of team or section
- Maintain and organise workplace records
- Improve cost factors in work practices
- Interact with computing technology
- Provide work skill instruction
- Use equipment
- Observe permit work
- Set a die
- Manage simple projects
- Work in a team
- Shift materials safely by hand
- Interpret process plant schematics
- Respond to abnormal process situations
- Undertake simple refractory design
- Facilitate the use of planning software systems in a work area or team
- Develop and adjust a production schedule
- Operate breathing apparatus
- Work safely
- Apply quick changeover procedures
- Coordinate maintenance
- Undertake root cause analysis
- Manage wells and gathering systems
- Minimise environmental impact of process
- Perform basic statistical quality control
- Test fibre-composites materials and laminates
- Enter confined space
- Participate in HAZOP studies
- Work safely with industrial chemicals and materials
- Facilitate implementation of competitive systems and practices
- Operate complex control systems
- Predict polymer properties and characteristics
- Handle goods
- Organise on-site work
- Develop first aid procedures and manage resources
- Mistake proof an operational process
- Apply 5S procedures
- Produce composites using hand lamination
- Issue work permits
- Achieve work outcomes
- Monitor and operate tailings management facilities
- Undertake proactive maintenance analyses
- Facilitate change in an organisation implementing competitive systems and practices
- Use material and process knowledge to solve problems
- Make measurements
- Contribute to the development of workplace documentation
- Work in accordance with an issued permit
- Optimise process/plant area
- Operate equipment
- Provide first aid
- Clean workplace or equipment
- Apply cost factors to work practices
- Interpret technical drawing
- Identify problems in fluid power system
- Manage conflict at work
- Lead team culture improvement
- Develop and monitor quality systems
- Perform chemical tests and procedures
- Facilitate the implementation of WHS for a work group
- Participate in continuous improvement
- Apply Just in Time procedures
- Hand lay up composites
- Cut materials with a hand-held chainsaw
- Monitor legal compliance obligations during incidents
- Undertake process capability improvements
- Produce composites using chopper gun/depositor
- Perform engineering measurements
- Develop and maintain community relationships
- Undertake first response to non-fire incidents
- Apply quality standards
- Commission wells and gathering systems
- Audit incident preparedness and established response systems
- Facilitate a Just in Time system
- Assess risk
- Apply HACCP to the workplace
Study information
| Campus | Fees | Entry | Mid year intake | Attendance |
|---|---|---|---|---|
| Workplace Delivery | No |
|
Fee comments
Campuses: Workplace Delivery.
Fee concessions are available to students eligible for Victorian Skills First funding
